1. Igituma Imashini Yo Gutoza Ikenewe
Mu guhingura amasilinda y’amazi,Honing ni kimwe mu bikorwa bihambaye cane vyo guhezakuko ari ryo rigena ata guca ku ruhande .ubushobozi, ubushobozi, n'ubuzima burambay’uburyo bw’amazi.
Ivyuma bikoreshwa n’amazi bihindura inguvu z’amazi zikaba inyigisho z’ubuhinga, kandi ivyo bivana cane n’ivyo .uburyo bwo ku ruhande n'ubuhinga bwo gupimay’uruzitiro rw’imbere rw’uruzitiro rw’icuma.
Mbere n'utunenge dutoduto - tudatunganye, tugira umupfunda, tugira ububabare, canke hanze-k'-ubuzira - dushobora gutuma:
Gusohoka kwa kera kw'ibidodo,
Ukwinyiganza kwa piston kudasanzwe,
Ugushaza imbere y’igihe kw’ibipfukisho n’amapistoni, n’
Gutakaza inguvu bitewe n’ugushikirana kw’imbere.
Ku bw’ivyo, gutoza birakenewe kugira ngo:
Shika kuri ultra-uburinganire bw'uburebure(ubugororotsi, ubuzibuzi, n’ubuzingi buri hagati ya ±1–2 μm).
Rema ubuso bubereye(ikigereranyo c’umusaraba) kugira ngo amavuta agumyeho kandi piston igende neza.
Kuraho ibintu bisigaye n'imihangayikoisigaye n'imbere -y'imashini (nk'akarorero, gucukura canke gucukura umwobo muremure).
Kumenya neza gukingira neza no kugenzura imivurunganohagati ya piston n’uruhome rw’icuma.
Kwongera uburambey’ico gikoresho no kwagura ubuzima bw’ibikorwa.
2. Ibikorwa vy'Imashini yo Gukora Amazi
A Imashini yo gutozaakora ivyo vyosegukosorakandiguhezaibikorwa ku ruhande rw’imbere rw’uruzitiro rw’icuma.
| Igikogwa | Imvugo | Inyishu / Intumbero |
|---|---|---|
| Gukosora uburinganire | Ikuraho uburebure bw'umurongo, uburyo bw'umugozi, n'imipfunda vyasigaye bivuye mu gukoresha imashini mbere. | Igishushanyo ciza c'umubumbe gituma umuvuduko ugabanywa ku buryo bumwe. |
| Ugutahura neza | Ishika ku ngano y'iherezo n'ubugenzuzi bw'urugero rwa micron-. | Bishoboza guhura neza hagati ya piston na bore. |
| Igenzura ry'uburyo bwo ku ruhande | Ivyara imfuruka y’umusaraba igenzurwa (kenshi 30 degrés –45 degrés ). | Ituma amavuta aguma neza no gukingira. |
| Guteza imbere iherezo ry'imbere | Igabanya agaciro ka Ra mu bisanzwe kugera kuri 0.1–0.4 μm bivanye n’uko yakozwe. | Urugero ruryoshe, rudahinduka rugabanya ugushikana. |
| Gukuraho amabara no gusenyera ku ruhande | Ikuraho micro-burrs canke ivyuma bipfutse mu gutera. | Ibuza ikidodo kwonona mu gihe c’iteraniro. |
| Gukuraho umubabaro wo mu vy'umubiri | Kuraho ubushuhe-ibice canke umubabaro usigaye. | Itera imbere ubutungane n’ugushikama kw’imibumbe. |
3. Uko igikorwa co gutoza gikorwa (Intambwe-ku-Intambwe)
Ivyo gutera ivyatsi amatiyo y’amazi akenshi bikorwa kuimashini y'amazi iringaniye canke CNC-igenzurwa n'imashini yo gutoza, kubera ko imirongo y’ibipimo ari miremire kandi isaba gutunganirizwa neza no gukoresha umukazo udahinduka ku burebure bw’ibarabara.
Intambwe ya 1: Imbere-Imashini
Igikoresho c'umurongo niumwobo muremure wabomwe canke warambiwegushika mu 0,3–0,5 mm y’umurongo wa nyuma.
Ico gice gishobora kuba gifise ibimenyetso biboneka vy’imashini canke akarongo gatoyi.
Intambwe ya 2: Gushiramwo no Gutegura
Uwo muyoboro niiteretse mu buryo buringaniyeku mashine yo gutoza hakoreshejwe ibikoresho bidasanzwe canke ibikoresho bireremba.
A gutoza mandrel (igikoresho)n’amabuye ashobora gushaza (ivyuma vy’aluminiyumu, ivy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma vy’ivyuma.
Amavuta yo gukonjesha canke ivyuma bikonjesha biratangwa ubudasiba kugira ngo bikureho ibisigazwa vy’ibintu bikonjeshe kandi bikonjeshe ahantu hose.
Intambwe ya 3: Gukora
Inyifato y'Izunguruka:Igikoresho co gutera ivyatsi gizunguruka imbere mu mfuruka (mu bisanzwe 100–300 rpm).
Inyigisho yo gusubizanya:Ico gikoresho gica kigenda kigaruka inyuma mu buryo bw’umurongo.
Ukwaguka kw'ibuye:Amabuye y’ugushaza aragwira mu buryo bw’imirongo n’inguvu zigenzurwa ku ruhome rw’imbere.
Gukuraho ibikoresho:Uko ico gikoresho kigenda, ivyo bikoresho bikuraho amabara maremare maze bikanyonyora.
➡ Ivyoinyigisho zihuriweko zizunguruka n'izisubira inyumairema ikirangaurugero rw'umusaraba, mu bisanzwe ku mfuruka ya degre 30 –45 degre.
Iyi nzira ituma amavuta akwiragizwa neza kandi piston igakingira neza.
Intambwe ya 4: Gupima no Gucungera Uburyo
Uburyo bwo gutoza CNC buteye imbere bukoreshwamuri-uburyo bwo gupimakugira ngo bapime umurongo w’ibarabara ubudasiba.
Inguvu z’ibifungurwa canke umuvuduko w’ugutera birahindurwa ubwavyo kugira ngo bigumeko ukuri.
Intambwe ya 5: Guheza
Amabuye meza cane canke ibikoresho vy’amadayimoni birakoreshwa kugira ngo umuntu ashike ku vyo yatanze .iherezo ry'imbere (Ra 0,1–0,4 μm)kandigeometry (ubuzinguzingu Buke canke bungana na 2 μm).
Iyi ntambwe ya nyuma ituma iyo cylindre ihuye n’ivyo OEM canke ISO ibisaba.
Intambwe ya 6: Gusukura no gusuzuma
Inyuma yo gutoza, iyo bore nigusukurwa n'ikinyobwa canke n'ijwi ry'imberekugira ngo bakuremwo ibisigarira vyose vy’ugushaza.
Ico kinogo kirasuzumwa kugira ngoubugororotsi, uburebure, ubuzibuzi, ubugoyagoye, n'ububabare bwo ku ruhandehakoreshejwe ibipimo vy’umuyaga canke ibipimo vy’umubiri.
4. Ivyagezwe vy'amazi vy'amazi
| Parametere | Urutonde rusanzwe | Intumbero |
|---|---|---|
| Uburebure bw'uburebure | 40 mm – 500 mm (bisanzwe) | Urutonde rw'amazi |
| Gukuraho ibikoresho | 0,05 mm – 0,3 mm vyose hamwe | Ingano ya nyuma n'ugukosora |
| Imfuruka y'umusaraba | 30 degre –45 degre | Gusiga amavuta meza |
| Iherezo ry'imbere (Ra) | 0.1–0.4 µm | Inyuguti y'ugunyerera neza |
| Kwihanganira | ±1–3 µm | Gukingira neza |
| Gutoza umuvuduko | 100-300 rpm guhindukiza / 10-30 m/minute y'ugutera | Gukuraho ibikoresho biringaniye |
| Amabuye yo gutoza | Aluminiyumu / Silikoni / Diama / CBN | Bivana n'ubukomezi bw'imiyoboro |
5. Inyungu zo gutera imbere mu bikoresho vy’amazi
Gukingira nezahagati ya piston na bore, gutuma -ikora ata n'imwe ivuza.
Ugushikana gukekugira ngo umuntu agende neza kandi ashobore gutanga inguvu neza.
Kugumya neza amavutakugira ngo bigabanye gusambuka n’ugusenyuka.
Kugabanya urusaku n'uguhungabanamu gihe c’ugukora.
Ubuzima buramba bw'ibicen’ugugabanya amahera yo kwitaho.
Uguhuza n'ibidodokubera ubuhinga nyabwo bwo ku ruhande n’ubuhinga bwo gupima.
Icegeranyo
Mu guhingura neza amasilinda y’amazi,gutoza ni ngombwa canekubera gushika ku guhuza .ukuri kw'ingero, ubutungane bw'ubuhinga, n'uburyo bwo gukorabisabwa ku mirongo y'amazi ikora cane-.
Ata gutoza:
Gushiramwo ikidodo vyoba ari ukudashobora kwizigirwa, .
Ivyo gutakaza kubera ugushikirana vyokwongerekana, kandi
Ibikorwa vy’icylindre vyogenda bihungabana ningoga.
Gutyo,imashini yo gutoza ihindura umuyoboro w'imashini mu gice c'amazi gikora nezaishobora gutanga ibikorwa bihoraho iyo umuntu ari mu ngorane.
Muri make:
Birambiraitanga ibara ry’ico kinogo.
Gutera itekairayiha ubushobozi bwayo.
